Sheet Metal Design
Sheet Metal Design Services Tailored for Precision and Performance
At Consac, we specialize in custom sheet metal design services that blend engineering precision with real-world functionality. Whether you're in construction, manufacturing, automotive, or aerospace, our tailored solutions ensure every part is optimized for strength, efficiency, and manufacturability.
We take your ideas from concept to creation, offering detailed 3D modeling, material guidance, prototyping, and full design documentation. With deep industry experience and advanced CAD tools, we make sure your sheet metal parts are production-ready — with reduced waste and faster turnaround
Why Choose Consac for Sheet Metal Design?
At Consac, we don’t just design — we engineer smart, efficient, and buildable solutions. Our team collaborates closely with clients to deliver designs that meet structural demands, simplify manufacturing, and align with aesthetic goals.
Our sheet metal design services help you:
- Reduce material waste and production errors
- Shorten time-to-market with accurate prototyping
- Ensure compliance with industry standards
- Improve the strength, function, and appearance of your products
Our Sheet Metal Design Capabilities
Custom Sheet Metal Design
We craft designs tailored to your product’s purpose, assembly constraints, and production goals.
Key features:
- Component nesting and flat pattern layouts
- Sheet metal enclosures, brackets, frames, housings, and panels
- Designed for easy fabrication and assembly
3D Modeling and Prototyping:
Visualize and validate before production with our precise 3D models and rapid prototyping options.
Benefits:
- Realistic design previews
- Fit, form, and function verification
- DXF and STEP file output for manufacturing
Material Selection & Engineering Support
We guide you in choosing the right material based on your project’s structural, environmental, and visual needs.
We work with:
- Stainless steel, aluminium, cold-rolled steel, galvanized steel
- Analysis for stress, corrosion resistance, and sustainability
Fabrication-Ready Documentation
Every project includes a complete set of fabrication-ready drawings and technical documentation for seamless handoff to your manufacturers.
Includes:
- 2D flat patterns
- Bend lines and tolerances
- Bill of materials (BOM)
- Assembly and welding instructions
Design Optimization for Manufacturing
Our engineers analyze your designs to remove complexity and lower production costs — without compromising performance.
Includes:
- ASTM, ASME, ISO standards
- Local building and safety regulations
- Internal QA/QC before delivery
Compliance & Quality Control
We ensure that every sheet metal design meets key industry standards and specifications.
Compliant with:
- Adherence to industry standards and regulatory requirements.
- Rigorous quality checks to ensure design integrity.
We don’t just create designs; we engineer solutions that bring your ideas to life, ensuring they are practical, efficient, and ready for the real world. Let us be your design partner and take your concepts from blueprint to reality.
Industries We Serve
Our Sheet Metal Design Process
Project Discovery
Understanding your goals, constraints, and use cases
Concept & Layout
Developing CAD-based preliminary layouts
3D Modeling & Engineering
Creating functional, tested, and optimized models
Prototyping (Optional)
Verifying physical dimensions and fit
Technical Support
Ongoing consultation during manufacturing if needed
Documentation & Delivery
Final output including drawings and digital files
FAQs:
Sheet metal design is the process of creating 2D and 3D representations of metal parts used in fabrication. It’s vital for ensuring manufacturability, durability, and performance in real-world applications.
We serve construction, industrial equipment, automotive, aerospace, and electronics sectors, offering custom solutions based on unique material and design requirements.
We use SolidWorks, AutoCAD, and Inventor for precise 3D modeling, simulation, and generating fabrication-ready files such as DXF, STEP, and STL.
Yes, we specialize in designing custom sheet metal enclosures, control boxes, and cabinets for electronics and industrial applications.
Absolutely. We evaluate your requirements and suggest materials like stainless steel, aluminum, or galvanized steel for strength, corrosion resistance, and formability.
Yes. You will receive complete fabrication drawings, including flat patterns, bend allowances, hole positions, and BOMs for fast production handover.