Metal Casting Simulation
Cast with Certainty.
Our expert engineering team uses industry-standard InferaCAST simulation to predict porosity, shrinkage, and warpage before you pour a single ounce of metal.
The High Cost of Conjecture
Traditional foundries rely on intuition and "pour-and-pray" methodologies. This dashboard visualizes the operational gap between empirical guesswork and our physics-based simulation services.
Defect Distribution Analysis
Without simulation, defects like gas porosity and shrinkage cavities are often discovered only after machining, multiplying the cost of scrap. Consac engineers shift detection to the design phase.
Post-Machining Rejection: The most expensive form of waste. Our service identifies subsurface porosity early.
Cold Shuts: Caused by improper gating flow. Predicted via our rigorous fluid dynamics analysis.
Development Cycle Time
Physical trials require pattern modification, re-tooling, and multiple pours. Partnering with Consac turns weeks of physical trials into days of digital validation.
Comprehensive Simulation Expertise
Our engineers adapt industry-leading solvers to every major casting discipline. Select a method below to explore the specific analyses, defect mitigations, and optimization strategies we deliver.
The Virtual Foundry
Adjust the critical process parameters below to see how our engineering team tests changes in microstructure and defect probability before approving a final design.
Process Parameters
Thermal Residual Stress & Porosity Map
Calculate Your Savings
See how hiring Consac eliminates physical trials and scrap rates.